Zepto Industries · Embedded hardware & firmware · Orlando, FL

Tell me what you're building. I'll get a working prototype in your hands.

I'm an electrical engineer who does the whole job: schematic, board, firmware, and the bench work in between. You talk to me, not an account manager. We start with a short call, then I break your project into two phases so you get a working prototype before committing to a full build.

How it works

Every project is different, so I don't quote the whole thing up front. I split it in two:

Phase 1: Discovery, feasibility, bench prototype (usually 2 to 4 weeks)

Figure out what has to be true for this to work, then prove it on the bench with dev kits, modules, and whatever gets a real answer fastest. You get:

  • A working bench prototype that does the core thing
  • A short write-up of what worked, what didn't, and what it means
  • Part and architecture direction with a rough BOM cost
  • A Phase 2 quote based on what we learned

Phase 2: Custom board, firmware, first units (usually 6 to 10 weeks)

Turn what Phase 1 proved into a real board: schematic, layout, firmware, first units assembled and tested on my bench. You get:

  • Assembled, tested prototype boards
  • All source files: schematic, layout, firmware. You own them.
  • A test procedure and a plan for production if that's where it's going

Between phases: you decide. If Phase 1 says "don't build this," you find out for a fraction of the cost and keep everything.

How it starts

  1. Email me. A paragraph on what you want to make or what's stuck. Sketches, datasheets, or a half-finished board are fine.
  2. We talk. 30 minutes. I'll ask what it has to do, what it can't cost, and what done looks like. If I'm the wrong person for it, I'll say so.
  3. You get a proposal. Within two business days: scope, deliverables, timeline, and price for Phase 1, plus a range for Phase 2.

What I do

Hardware

  • Schematic and PCB layout in Altium: mixed-signal, multilayer, flex and rigid-flex
  • Power: batteries, chargers, power path, DC-DC, high-voltage and isolation
  • Motor drivers (BLDC, stepper), LED drivers, analog front ends and precision measurement
  • BLE / 2.4 GHz RF integration, sensor interfaces, data acquisition
  • EMC-aware layout, filtering, shielding, thermal

Firmware

  • Bare-metal C on STM32, Silicon Labs EFR32/BGM13S, Nordic nRF52/53, ESP32, AVR
  • FreeRTOS and Zephyr; bootloaders and OTA/DFU updates
  • BLE and WiFi stacks, sensor drivers (I2C/SPI/UART), motor control
  • Low-power design and sleep-current optimization
  • Embedded Linux / Raspberry Pi; Python for tooling and test automation

Getting it built

  • Design for manufacturing and test; BOM alternates and second sourcing
  • Functional test fixtures: bed-of-nails hardware and fixture firmware
  • Fab and assembly vendor management, first-article review, customs and import
  • Medical devices: IEC 60601-1 / -1-2, CB Scheme, EMC testing at SGS, ISO 13485 production

Prototyping in-house

  • Bench rework and hand SMT assembly
  • Enclosures in Fusion 360; 3D printing, CNC, laser cutting; cable and harness design

What I've done

  • 15+ years of electronics product development; thousands of boards designed and built
  • Medical device electronics through IEC 60601 and EMC testing, ISO 13485 production
  • Coordinated a production run of tens of thousands of units from fab through customs
  • Medical, consumer lighting, IoT / smart home, and industrial products shipped

See the projects →

Not a fit

I don't take software-only or app-only projects, FPGA/ASIC work, pure mechanical design, or high-volume consumer products chasing the last penny of cost. If that's what you need, I'll tell you on the call and point you somewhere better.

Let's talk about your project. Send a paragraph. You'll hear back within one business day.

Email: contact@zeptoindustries.com
Orlando, Florida. Working with clients across the US.

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